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After giving an account of the true origin of his process, in which he had met with failures as well as successes, but at last recognised the decarburation of pig iron by atmospheric air, Sir Henry proceeds to say : "I prepared to try another experiment, in a crucible having no hole the the bottom, but which was provided with an iron pipe put through a hole in the cover, and passing down nearly to the bottom of the crucible. The small lumps and grains of iron were packed around fit, so as nearly to fill the crucible. A blast of air was to be forced down the pipe so as to rise up among the pieces of granular iron and partially decarburise them. The pipe could then be withdrawn, and the fire urged until the metal with its coat of oxyde was fused, and cast steel thereby produced. "While the blowing apparatus for this experiment was being fitted up, I was taken with one of those short but painful illnesses to which I was subject at that time. I was confined to my bed, and it was then that my mind, dwelling for hours together on the experiment about to be made, suggested that instead of trying to decarburise the granulated metal by forcing the air down the vertical pipe among the pieces of iron, the air would act much more energetically and more rapidly if I first melted the iron in the crucible, and forced the air down the pipe below the surface of the fluid metal, and thus burn out the carbon and silicum which it contained. "This appeared so feasible, and in every way so great an improvement, that the experiment on the granular pieces was at once abandoned, and, as soon as I was well enough, I proceeded to try the experiment of forcing the air under the fluid metal. The result was marvellous. Complete decarburation was effected in half an hour. The heat produced was immense, but, unfortunately more than half the metal was blown out of the pot. This led to the use of pots with large hollow perforated covers, which effectually prevented the loss of metal. These experiments continued from January to October 1855. I have by me on the mantelpiece at this moment, a small piece of rolled bar iron which was rolled at Woolwich arsenal, and exhibited a year later at Cheltenham. "I then applied for a patent, but before preparing my provisional specification (dated October 17, 1855), I searched for other patents to ascertain whether anything of the sort had been done before. I then found your patent for puddling with the steam rabble, and also Martin's patent for the use of steam in gutters while molten iron was being conveyed from the blast furnace to a finery, there to be refined in the ordinary way prior to puddling. "I then tried steam in my cast steel process, alone, and also mixed with air. I found that it cooled the metal very much, and of itself could not be used, as it always produced solidification. I was nevertheless advised to claim the use of steam as well as air in my particular process (lest it might be used against me), at the same time disclaiming its employment for any purpose except in the production of fluid malleable iron or steel. And I have no doubt it is to this fact that I referred when speaking to you on the occasion you mention. I have deemed it best that the exact truth -- so far as a short history can give it -- should be given at once to you, who are so true and candid. Had it not been for you and Martin I should probably never have proposed the use of steam in my process, but the use of air came by degrees, just in the way I have described." It was thoroughly consistent with Mr. Bessemer's kindly feelings towards me, that, after our meeting at Cheltenham, he made me an offer of one-third share of the value of his patent. This would have been another fortune to me. But I had already made money enough. I was just then taking down my signboard and leaving business. I did not need to plunge into any such tempting enterprise, and I therefore thankfully declined the offer. Many long years of pleasant toil and exertion had done their work. A full momentum of prosperity had been given to my engineering business at Patricroft. My share in the financial results accumulated with accelerated rapidity to an amount far beyond my most sanguine hopes. But finding, from long continued and incessant mental efforts, that my nervous system was beginning to become shaken, especially in |
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