vessel flame will then immediately issue, accompanied by a few bright sparks. This state of things will continue for about fifteen or twenty minutes, during which time the oxygen in the atmospheric air combines with the carbon contained in the iron, producing carbonic acid gas and at the same time evolving a powerful heat. Now as this heat is generated in the interior of, and is diffused in innumerable fiery bubbles throughout, the whole fluid mass, the metal absorbs the greater part of it, and its temperature becomes immensely increased, and by the expiration of the fifteen or twenty minutes before-named, that part of the carbon which appears mechanically mixed and diffused through the crude iron has been entirely consumed. The temperature, however, is so high that the chemically-combined carbon now begins to separate from the metal, as is at once indicated by an immense increase in the volume of flame rushing out of the throat of the vessel. The metal in the vessel now rises several inches above its natural level, and a light frothy slag makes its appearance, and is thrown out in large foam-like masses. This violent eruption of cinder generally lasts about five or six minutes, when all further appearance of it ceases, a steady and powerful flame replacing the shower of sparks and cinder which always accompanies the boil. The rapid union of carbon and oxygen, which thus takes place, adds still further to the temperature of the metal, while the diminished quantity of carbon present allows a part of the oxygen to combine with the iron, which undergoes combustion and is converted into an oxide. At the excessive temperature that the metal has now acquired, the oxide as soon as formed undergoes fusion, and forms a powerful solvent of those earthy bases that are associated with the iron. The violent ebullition which is going on mixes most intimately the scoria and the metal, every part of which is thus brought in contact with the fluid oxide, which will thus wash and cleanse the metal most thoroughly from the silica and other earthy bases which are combined with the crude iron, while the sulphur and other volatile matters which cling so tenaciously to iron at ordinary temperatures, are driven off, the sulphur combining with the oxygen and forming sulphurous acid gas. The loss of weight of crude iron during its conversion into an ingot of malleable iron was found on a mean of four experiments to be 12 1/2 per cent., to which will have to be added the loss of metal in finishing rolls. This will make the entire loss probably not less than 18 per cent., instead of about 28 per cent., which is the loss on the present system. A large portion of this metal is, however, recoverable by treating with carbonaceous gases the rich oxides thrown out of the furnace by the boil. These slags are found to contain innumerable small grains of metallic iron, which are mechanically held in suspension in the slags, and may be easily recovered. I have before mentioned that after the boil has taken place a steady and powerful flame succeeds, which continues without any change for about ten minutes, when it rapidly falls off. As soon as this diminution of flame is apparent the workman will know that the process is completed, and that the crude iron has been converted into pure malleable iron, which he will form into ingots of any suitable size and shape, by simply opening the tap-hole of the converting vessel and allowing the fluid malleable iron to flow into the iron ingot-moulds placed there to receive it. The masses of iron thus formed will be perfectly free from any admixture of cinder, oxide, or other extraneous matters, and will be far more pure, and in a more forward state of manufacture, than a pile formed of ordinary puddle-bars. And thus it will be seen, that by a single process requiring no manipulation or particular skill, and with only one workman, from three to five tons of crude iron pass into the condition of several piles of malleable iron in from thirty to thirty-five minutes, with the expenditure of about one-third part the blast now used in a finery furnace with an equal charge of iron, and with the consumption of no other fuel than is contained in the crude iron.

To those who are best acquainted with the nature of fluid iron, it may be a matter of surprise that a blast of cold air forced into melted crude iron is capable of raising its temperature to such a degree as to retain it in a perfect state of fluidity after it has lost all its carbon, and is in the condition of malleable iron, which in the highest heat of our forges only becomes softened into a pasty mass. But such is the excessive temperature that I am enabled to arrive at with a properly-shaped converting vessel and a judicious distribution of the blast, that I am enabled not only to retain the fluidity of the metal, but to create so much surplus heat as to re-melt the crop-ends, ingot-runners, and other scrap that is made throughout the process, and thus bring them without labour or fuel into ingots of a quality equal to the rest of the charge of new metal. For this purpose a small arched chamber is formed immediately over the throat of the converting vessel, somewhat like the tunnel-head of the blast furnace. This chamber has two or more openings on the side of it, and its floor is made to slope downwards to the throat. As


  By PanEris using Melati.

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